T-Slot Plate is a basic tool widely used in industrial manufacturing and mechanical processing fields, with a T-shaped groove structure on its surface, usually made of cast iron, steel, or aluminum alloy. The following are its main uses and scenarios:
1. Workpiece fixation and processing
Machine tool worktable: A worktable used for milling machines, grinders, drilling machines, and other equipment, which fixes workpieces with T-shaped grooves, bolts, and fixtures to ensure stability during processing.
Heavy duty machining: Suitable for fixing large or heavy workpieces, such as large gears, frames, etc. The T-shaped groove structure can withstand high loads and vibrations.
2. Detection and measurement
Reference plane: As a high-precision reference plane, it is used to detect geometric tolerances such as flatness and parallelism of workpieces.
Installation of measuring tools: Fix measuring instruments such as micrometers and height gauges to assist in precision measurement.
3. Fixtures and tooling systems
Modular fixtures: T-shaped slots can flexibly install combination fixtures, adapt to workpieces of different shapes and sizes, and improve clamping efficiency.
Automated production line: used as a positioning substrate on robot welding and assembly lines to ensure precise alignment of components.
4. Mold manufacturing and assembly
Mold positioning: Fix the template or core during mold processing to ensure processing accuracy.
Assembly platform: used for mechanical component assembly, adapting to different assembly requirements by adjusting bolt positions.
5. Education and experimentation
• Skill training: Used in technical schools or factory training to demonstrate practical skills such as machine tool operation and fixture use.
Experimental testing: used as a load-bearing platform for vibration testing and material testing in the laboratory.
6. Special industry applications
Woodworking machinery: Some large woodworking equipment uses T-slots to fix wood or carving molds.
3D printing and laser cutting: Some industrial grade equipment's processing platforms adopt a T-shaped groove structure, which facilitates the fixation of materials or auxiliary tools.
Advantages and Characteristics:
Flexibility: T-slots allow bolts to slide and secure freely, adapting to diverse needs.
Durability: The cast iron material has undergone aging treatment and has strong deformation resistance, making it suitable for long-term use.
High precision: The flatness of the precision machined T-shaped groove flat plate can reach the micrometer level, meeting strict process requirements.
Selection suggestion:
Material: Cast iron is suitable for high load scenarios, while aluminum alloy is lightweight and suitable for frequent movement.
Accuracy level: Choose between ordinary level (± 0.1mm) or precision level (± 0.02mm) according to the requirements.
• Maintenance: Regularly clean the debris in the tank and apply rust proof oil to extend its lifespan.
The core value of T-slot flat plates lies in their multifunctionality and high adaptability, making them an indispensable basic tooling equipment in the fields of mechanical processing, testing, and automation.