1、 Overview of the Plan

The two-dimensional welding platform is a welding fixture system with planar positioning as its core. Through standardized T-slots, positioning holes, clamping devices, and other designs, it achieves rapid positioning, clamping, and welding of workpieces in the plane. Suitable for scenarios with high flatness requirements such as thin plate welding, frame structures, and small components, it has the characteristics of low cost, easy operation, and easy maintenance.

2、 Core advantages

1. Flatness accuracy guarantee

The surface of the platform has undergone precision grinding/scraping, with a flatness of up to 0.02mm/m (level 0 accuracy), ensuring a uniform welding reference.

The layout of grid holes or T-slots is precise, and with the help of positioning pins, it achieves a repeat positioning accuracy of ± 0.05mm.

2. Efficient clamping and welding

Modular fixtures can be quickly installed, reducing manual adjustment time and improving production efficiency by 20% -40%.

Rigid support reduces welding deformation, especially suitable for thin plates and precision structural components.

3. Adapt to multi scenario requirements

◦ Customizable in different sizes (such as 1000 × 1000mm to 3000 × 2000mm), suitable for welding small and medium-sized workpieces.

Compatible with manual/pneumatic/hydraulic clamping methods to meet the needs of automated production lines.

4. Significant cost-effectiveness

The structure is simple and the manufacturing cost is lower than that of a 3D platform, making it suitable for budget sensitive customers.

Easy maintenance, no need for complex calibration, and strong long-term stability.

3、 System composition and design

1. Platform entity

• Materials:

HT250 cast iron (high cost performance, strong deformation resistance);

Marble (00 level precision, suitable for laboratory or ultra high precision scenarios).

• Structure:

T-shaped groove type: groove spacing of 50/100mm, compatible with standard fixtures;

Grid hole type: aperture diameter of φ 16/φ 20mm, compatible with locating pins and bolts;

Combination: T-shaped groove+grid hole hybrid design, balancing positioning and sliding requirements.

2. Supporting fixtures

• Basic fixtures: positioning blocks, pressure plates, support columns;

Specialized fixtures: right angle plate (90 ° positioning), V-shaped block (cylindrical workpiece), adjustable angle shim;

Automated fixtures: pneumatic clamping cylinder, quick release device.

3. Auxiliary tools

Laser alignment instrument: quickly calibrate the position of the workpiece;

Anti splash coating: protects the surface of the platform;

• Lifting components: easy to handle and assemble on the platform.

4、 Typical application scenarios

Sheet metal processing: Welding solutions for chassis, cabinets, and door panels. Key points: (flatness control+multi-point clamping to prevent deformation)

Electronic Manufacturing: Heat Sink, Electronic Component Welding Solution Focus: (High Precision Positioning+Micro Fixture Adaptation)

Medical equipment: Surgical bed frame, metal implant welding solution focus: (high-precision positioning+micro fixture adaptation)

Furniture manufacturing: Welding solutions for metal furniture frames and connectors, with a focus on quick changeover and low-cost fixture solutions

5、 Customized services

1. Size customization: Supports standard sizes from 1000 × 1000mm to 5000 × 3000mm, and non-standard sizes can be customized.

2. Function upgrade:

◦ Additional magnetic adsorption layer (applicable to magnetic conductive materials);

Integrated vacuum adsorption system (thin plate welding anti warping);

Install displacement sensors (real-time monitoring of deformation).

3. Accuracy level: ISO 230-1 standard, providing optional levels 0 (± 0.02mm/m) and 1 (± 0.05mm/m).

6、 After sales service

Calibration service: annual accuracy verification, issuance of third-party testing reports;

• Maintenance guidance: Suggestions for platform cleaning, rust prevention treatment, and fixture maintenance;

• Technical support: Provide free tooling design solutions and operation training.

Contact us immediately for exclusive 2D welding platform solutions!

(Note: Price to be discussed based on size, precision, and configuration)

——Create cost-effective welding fixtures with plane accuracy as the core——

Scheme Description:

1. The two-dimensional platform focuses on the demand for planar welding, which is lighter and more cost-effective compared to the three-dimensional platform;

2. Suitable for scenarios without requirements for three-dimensional spatial positioning, such as thin plates and frame workpieces;

3. Simple 3D positioning functions can be achieved by expanding the fixture (such as a right angle plate+height adjustment block).